Electric Motor Rewinding Shop

 

Don’t let a routine maintenance task turn into an emergency repair. Our expert motor rewinding service can ensure you keep fully functioning electric motors in your facility.

As your electric motor ages, the coils can break down and become compromised. Shorted, grounded or damaged coils reduce the efficiency of your electric motor until it fails altogether. As part of your routine maintenance, it is important to work with an EASA accredited electric motor rewinding shop with extensive in-house capabilities. Rewinding a motor uses these basic steps:

  1. Data recording
  2. Winding removal
  3. Cleaning and painting the stator
  4. Coil production and installation
  5. Lacing installation
  6. Curing and testing

Data recording involves carefully cataloging the current setup of your motor and recording any damage that may be present. Next, the faulty winding is carefully removed in order to replace it. A media blaster or other specialized tools are used to clean the rest of the windings and remove any unwanted debris.

The stator and other components need to be thoroughly cleaned to prevent 

contamination from reducing the efficiency of your electric motor. Once cleaned, a repair technician applies insulation paint and installs liner insulation to prevent contact between the core and coils.

Depending on the type of electric motor and the scope of the repair service, all of these steps may not be needed or may be in different orders. There are many other electric motor components that can wear out or become damaged over time, so a thorough servicing may require additional steps.

 

WHY CHOOSE GIL AUTOMATION FOR YOUR REWINDING SERVICES?

  1. Expertise and Experience: Gil Automation has established a strong reputation in the industry for its expertise and experience in motor rewinding services. We have a team of highly skilled professionals who possess extensive knowledge and practical experience in handling various types of motors. With our expertise, we can effectively diagnose motor issues, provide accurate rewinding solutions, and ensure optimal motor performance.

  2. Quality Workmanship: Gil Automation places great emphasis on delivering top-notch quality workmanship. We adhere to strict standards and use state-of-the-art equipment and techniques to carry out motor rewinding. By employing robust quality control measures, they ensure that the rewound motors meet or exceed the original specifications, resulting in reliable and long-lasting performance.

  3. Timely and Efficient Service: Time is often a critical factor in motor rewinding services, as downtime can be costly for businesses. Gil Automation understands this and strives to provide timely and efficient service to minimize downtime. We have streamlined processes and a dedicated team that focuses on completing rewinding projects promptly without compromising on quality.

  4. Comprehensive Solutions: Gil Automation offers comprehensive motor rewinding solutions tailored to meet specific customer requirements. We can handle a wide range of motors, including AC and DC motors of various sizes and configurations. Whether it's a small fractional horsepower motor or a large industrial motor, We have the capability to rewind and repair them effectively.

  5. Customer Satisfaction: Gil Automation places a strong emphasis on customer satisfaction. We prioritize building long-term relationships with our clients by delivering exceptional service and ensuring customer needs are met. Our commitment to customer satisfaction is reflected in our track record of positive reviews and repeat business.

 

Signs Your Motor Needs Service

There are three basic signs that your motor needs servicing. Look for these signs before contacting a repair professional:

  1. Physical damage
  2. Insulation resistance
  3. Reduced resistance

Some types of physical damage include overheating, excessive vibrations, electrical overload and moisture issues. These are all signs that you need motor repair services that potentially includes a rewind. If your maintenance team is not experienced with this particular repair process or does not have the necessary equipment, it can take them significantly longer and can increase the risk of damaging the motor beyond the point of repair.

If you are considering working with an electric motor rewinding shop, learn to spot these signs of wear. Some instances of wear may be difficult to spot, so consider working with a reliable service provider to create a routine preventative maintenance schedule to ensure peak efficiency from your equipment.

GIL AUTOMATION PROCESS 

At Gil automation, we have over 12 years of successful repairs in a variety of industries. Our factory trained and certified technicians use the latest tools and extensive inventory of obsolete and up-to-date parts to reduce downtime and provide you with a fully restored motor. Our our rewinding service is just one part of our top-tier Servo and AC/DC motor repair services.

 

If you are seeking top-quality electric motor rewinding services for your equipment, look no further than Gil Automation. We have the expertise, resources, and dedication to keep your factory from incurring unplanned downtime. Contact us today for all your industrial repair and maintenance needs.